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OPERATING COST & POWER CONSUMPTION
COST COMPARISON OF VARIOUS
AIR DRYERS
(ON 24 HRS./350 WORKING DAYS IN A YEAR BASIS)
Sr No | Type of Dryer | H.O.C |
Heatless |
Refrigerated |
B.H.R |
1 | Capacity | 1000 CFM
/ 1660 M3/Hr |
1000 CFM
/ 1660 M3/Hr |
1000 CFM
/ 1660 M3/Hr |
1000 CFM
/ 1660 M3/Hr |
2 | Dew Point at Atm. Pressure | (-)40ºC. |
(-)40ºC. |
(-)20ºC. |
(-)40ºC. |
3 | Working Pressure
|
7 Kg/Cm2(g)( 0.7 Mpa ) |
7 Kg/Cm2(g) ( 0.7 Mpa ) |
7 Kg/Cm2(g) ( 0.7 Mpa ) |
7 Kg/Cm2(g) ( 0.7 Mpa ) |
4 | Inlet Temperature | 120ºC (Min) |
40º-50ºC |
40º-50ºC |
40º-50ºC |
5 | Life of Desiccant | 4-5 Years |
4-5 Years |
N.A. |
4-5 Years |
a) | Silica Gel | 1.5 - 2 Years | 1.5 - 2 Years | N.A. | 1.5 - 2 Years |
b) | Activated Alumina / Molecular sieves | 4-5 Years | 4-5 Years | N.A. | 4-5 Years |
6 | After Cooler for reducing Temp. at inlet of Dryer to | Not Required |
Required (Extra Price) |
Required (Extra Price) |
Required (Extra Price) |
7 | Purge Loss % | Nil |
12% |
Nil |
Nil |
8 | Connected Load KW | 0.25 |
0.1 |
3.17 |
33.7 |
9 | Power consumption Per Day (KWH/Day) (24 Hrs working Basis) | ||||
a) | For Dryer KWH | 6.0 |
2.4 |
76.08 |
363 |
b) | In purge Loss (KWH) | Nil |
540 KW (consider 250HP Motor) |
Nil |
Nil |
10 | Total Power Consumption/Day (24 Hrs.) KWH, Sl. No. 10 (i)+(ii) | 6.0 |
542.4 |
76.08 |
363 |
11 | Operational Cost Per Day @ Rs. 6/- Per Unit. | Rs. 36/- |
Rs.
3252 |
Rs.
456/- |
Rs.
2178/- |
12 | Operational Cost Per Year (350 Days) | Rs. 12600/- |
Rs. 1138200/- |
Rs.159600/- |
Rs. 762300/- |
13 | (a) Savings in operational cost in one year with HOC as compared to Heatless Dryer | Rs.
1125600/- |
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(b)Savings in operational cost in one year with HOC as compared to Refrigerated Dryer | Rs. 147000/- |
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(c) Saving in operational cost in one year with HOC as compared to BHR Dryer | Rs.
749700/- |
OUR PRODUCT RANGES |
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